You are considering of shopping for a 100ft Ethernet cable to permit you to build a network at home or for your business. However, you may be astonished what is actually concerned when it comes regarding construction of the super-strong core cables which are the kinds more frequently used. The reason for choosing solid core rather than stranded cables for the Ethernet is that they are generally much more durable.

And so which are the processes involved in the construction of a 100ft Ethernet cable? Here we take a brief look at some of them.

Method 1 - Copper Rod Breakdown

5000 lb. coils of copper are shipped to the maker and once delivered the copper on the coils will be drawn through a diamond die it will help to reduce the diameter of the copper. At first it starts out at 12 gauge yet after being drawn through it ends up as 10 gauge. Once it is reached this stage it is then stacked into stem packs before being drawn further to reduce its gauge even more. During this second drawing operation an electrical current is passed through it and it anneals the copper so softening it. Then after being annealed it is cooled down before passing through a laser system to measure and make certain it is within the manufacturers standards.

Process 2 - Copper Insulation

This approach is carefully monitored and controlled and after the copper wire has been insulated it is passed through water to cool it. This also helps to harden the jacket now surrounding the wire.

Process 3 - Twisting of Copper Wire

It is this process that helps to reduce the number of cross talk that could take place between separate wires. In some cases to prevent this further in case it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is included. The twisting of the wire is accomplished by passing it through various faceplates.

Process 4 - Coating of Cable

This technique is also called as jacketing and the kind of plastic that is used to coat the cable to protect it depends on the Category of Ethernet cable being manufactured. For both CAT 5e, CAT 6 and CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or Black Polythene plastic will be used.

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